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Cross Flow Water to Air Heat Exchanger Setup

Educational Apparatus

Cross Flow Water to Air Heat Exchanger Setup

TA-HT2725Featured

Automotive radiators, air conditioning condensers, and industrial air heaters all rely on the efficiency of cross-flow heat exchange. Our Cross-Flow Heat Exchanger Apparatus is designed to replicate these real-world systems in a laboratory setting. Unlike shell-and-tube exchangers where fluids flow parallel, this setup demonstrates the complex thermodynamics where the cooling air flows perpendicular to the hot liquid tubes. Theoretically, the apparatus allows students to investigate the unique challenges of Cross-Flow configurations (both mixed and unmixed fluids). The Theory: Students apply the Log Mean Temperature Difference (LMTD) method with a Correction Factor (F) to calculate heat transfer: The Experiment: By varying the air velocity and water flow rate, students analyze how the Overall Heat Transfer Coefficient (U) changes and study the trade-off between heat transfer efficiency and pressure drop (pumping power) across the tube bank

Key Features

  • Advanced high-precision digital display with data-logging capability
  • Highly reliable temperature and flow sensors for accurate readings
  • PID temperature controller ensures stable and controlled heating
  • Long-lasting stainless steel (SS) fittings and industrial-grade build
  • Compact, easy-to-use design ideal for student laboratory sessions
  • Engineered for long-term reliability in academic environments

Technical Specifications

Power Supply

220V AC

Educational Objectives

01Calculate heat transfer rate in a crossflow heat exchanger
02Determine effectiveness using actual inlet and outlet temperatures
03Perform Logarithmic Mean Temperature Difference (LMTD) calculations
04Apply the NTU (Number of Transfer Units) method
05Verify energy balance between hot and cold fluid streams
06Study the influence of water flow rate and air velocity on heat exchanger performance